BMW TIS documents

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BMW TIS documents

Last Modified Mar 13, 2011

Maintenance and general data (Main Group 00)

NOT DONE YET!

(Subgroup 11)
- 00 11 259 - Changing differential oil

Engine (S54) (Main Group 11)

Engine, general
- 11 00 039 - Checking compression of all cylinders (S54)
- 11 00 045 - Checking absolute compression of all cylinders
Engine block
- 11 11 AZD - Engine block tightening torques
cylinder head with cover
- 11 12 000 - Removing and installing, sealing cylinder head cover (S54)
- 11 12 100 - Removing and installing/sealing cylinder head (S54)
- 11 12 101 - Replacing cylinder head gasket (S50/S54)
- 11 12 503 - Disassembling and assembling cylinder head - cylinder head removed (S54)
- 11 12 527 - Remachining a valve seat - cylinder head disassembled (S50/S54)
- 11 12 595 - Checking a valve guide for wear - valve removed (S50/S54)
- 11 12 729 - Checking cylinder head for leaks - cylinder head removed (S54)
oil sump
- 11 13 AZD - oil pan tightening torques
housing cover
- 11 14 110 - Removing and installing, sealing or replacing timing case cover (S50/S54)
- 11 14 141 - Replacing radial seal in lower timing case cover (S50/S54)
- 11 14 151 - Replacing crankshaft radial seal (M40/M43/M43/M43TU/M44/M50/M52/S52/M52TU/M54/S54/S50)
crankshaft with bearing
- 11 21 500 - Replacing crankshaft (S54)
- 11 21 531 - Replacing all crankshaft main bearing shells (S54)
- 11 21 571 - Replacing grooved ball bearing in crankshaft (M52/S52/M52TU/M54/S50/S54)
flywheel
- 11 22 500 - Removing and installing or replacing flywheel (M52/S52/M52TU/M54/S54)
- 11 22 AZD - Flywheel tightening torques
vibration damper
- 11 23 010 - Removing and installing/replacing vibration dampe (S54)
- 11 23 AZD - Vibration damper tightening torques
connecting rod with bearing
- 11 24 571 - Replacing all conrod bearings (S54)
piston with rings and pin
- 11 25 530 - Removing and installling/replacing all pistons (S54)
- 11 25 671 - Replacing piston rings on all pistons (S62/S54)
- 11 25 TD - Pistons with rings and pins clearance (S54)
V-ribbed belt w. tens/deflect element
- 11 28 010 - Replacing alternator drive belt (S54)
- 11 28 050 - Replacing A/C compressor drive belt (S54)
camshaft
- 11 31 005 - Checking camshaft timing (S54)
- 11 31 019 - Replacing camshafts (S54)
- 11 31 090 - Removing and installing/replacing chain tensioning piston (S54)
- 11 31 505 - Adjusting camshaft timing (S54)
- 11 31 AZD - Camshaft tightening torques (S54)
- 11 31 AZD - Camshaft tightening torques, page 2 (S54)
rocker arm with bearing mount
- 11 33 545 - Removing and installing/replacing rocker arm shaft (S54)
- 11 33 AZD - Rocker arms/drag arms and bearings
valves with springs
- 11 34 004 - Adjusting valve clearance (S54)
- 11 34 552 - Removing and installing or replacing all valves - cylinder head removed (S54)
- 11 34 560 - Replacing all valve stem seals - cylinder head removed (S50/S54)
- 11 34 715 - Replacing all valve seals - cylinder head removed (S54)
- 11 34 TD - Valves with springs technical data (S54)
variable camshaft timing
- 11 36 010 - Removing and installing, sealing/replacing VANOS adjustment unit (S54)
- 11 36 582 - Replacing solenoid valve on VANOS adjustment unit (S54)
- 11 36 AZD - Variable camshaft control tightening torques
oil supply
- 11 40 000 - Checking engine oil pressure (S50/S54)
oil pump with filter and drive
- 11 41 000 - Removing and installing/replacing oil sump (S54)
- 11 41 AZD - Oil pump with strainer and drive tightening torques
oil filter and lines
- 11 42 AZD - Oil filter and pipes tightening torques
water pump with drive
- 11 51 000 - Removing and installing/replacing water pump (S54)
fan
- 11 52 020 - Removing and installing/replacing fan clutch (M52/S52/M52TU/M54/S54)
- 11 52 AZD - Fan tightening torques
thermostat and connections
- 11 53 000 - Removing and installing/replacing coolant thermostat (S54)
intake manifold
- 11 61 050 - Removing and installing intake air mainfold (S54)
exhaust manifold
- 11 62 040 - Removing and installing, sealing/replacing both exhaust manifolds (S54)
- 11 62 AZD - Removing and installing, sealing/replacing both exhaust manifolds (S54)
emission control, oxygen sensor
- 11 78 510 - Replacing both oxygen control sensors (S54)
- 11 78 613 - Replacing both oxygen monitor sensors (S54)
- 11 78 AZD - Emissions-control, Lambda oxygen sensor tightening torque

Engine Electrical System (S54) (Main Group 12)

ignition wires, spark plugs
- 12 12 011 - Replacing all spark plugs (S54)
- 12 12 1AZ - Spark plug tightening torque
ignition coil
- 12 13 511 - Replacing ignition coil (S54)
electronic switching or control units
alternator with drive and mounting
regulator
starter with mounting
- 12 41 041 - Replacing solenoid switch
- 12 41 AZD - Starter and mounting parts tightening torques
starter lead
- 12 42 510 - Replacing battery positive lead (between starter motoro and B+ support point) (S54)
- 12 42 540 - Replacing safety battery terminal (SBK)
engine wiring loom
- 12 51 100 - Replacing wiring harness section for ignition coil (S54)
- 12 51 AZD - Engine wiring harness tightening torques
oil pressure/oil temperature/oil gauge
switches and relays
- 12 63 520 - Replacing main relay (M54/S54)
sensor for control unit
- 12 72 010 - Removing and installing/replacing throttle actuator (S54)
control unit box
- 12 90 AZD - Control unit housing tightening torques

Cooling system (S54) (Main Group 17)

Front axle (Main Group 32)

NOT DONE YET!

Electronic Chassis Alignment (Subgroup 00)
- 32 00 150 - Electronic Chassis Alignment (with KDS)
- 32 00 610 - Adjusting front axle (toe)

Rear axle (Main Group 33)

general (Subgroup 00)
final drive (Subgroup 10)
- 33 10 010 - Removing and installing or replacing final drive (Compact, Z3)
final drive with cover (Subgroup 11)
crown gear and pinion with bearings (Subgroup 12)
locking differential with bearings (Subgroup 14)
final drive mounting (Subgroup 17)
- 33 17 001 - Replacing rubber mount for final drive (compact, Z3)
output shafts (Subgroup 21)
rear subframe (Subgroup 31)
- 33 31 000 - Removing and installing complete rear axle carrier (compact, Z3)
control arms and struts (Subgroup 32)
axle mounting (Subgroup 33)
- 33 33 071 - Replacing left or right rubber mount for rear axle carrier (compact, Z3)
wheel bearings (Subgroup 41)
- 33 41 ... - Detaching inner wheel bearing race from drive flange
- 33 41 151 - Replacing left or right wheel bearing on rear axle shaft (M3, M Roadster, M Coupe)
shock absorber (Subgroup 52)
- 33 52 000 - Removing and installing/replacing left or right rear shock absorber
springs with suspension (Subgroup 53)
- 33 53 000 - Removing and installing/replacing rear left or right coil spring (compact, Z3)
stabilizer bar (Subgroup 55)
- 33 55 040 - Replacing stabilizer links for stabilizer bar (Compact, Z3)
troubleshooting (Subgroup 90)
- 33 90 ... - Troubleshooting on rear axle (axle suspension, wheel bearings)
- 33 90 ... - Troubleshooting shock absorber

Brakes (Main Group 34)

brake test and bleeding (Subgroup 00)
(Subgroup 10)
- 34 10 014 - Adjusting handbrake
front wheel brakes (Subgroup 11)
rear wheel brakes (Subgroup 21)
master brake cylinder (Subgroup 31)
- 34 31 181 - Replacing expansion tank for hydraulic brake operation from 9/96
- 34 31 500 - Removing and installing or replacing brake master cylinder
brake lines (Subgroup 32)
brake booster (Subgroup 33)
parking brake (Subgroup 41)

Pedals (Main Group 35)

general (Subgroup 00)
- 35 00 ... - Pedal assembly
pedal mounting block (Subgroup 11)
- 35 11 000 - Removing and installing mounting block for pedals
- 35 11 001 - Replacing mounting block for pedal assembly
brake pedal with linkage (Subgroup 21)
- 35 21 000 - Removing and installing brake pedal
clutch pedal with linkage (Subgroup 31)
- 35 31 000 - Removing and installing clutch pedal
kick-down (Subgroup 41)

Body (ROADST) (Main Group 41)

body (Subgroup 00)
support members (Subgroup 11)
luggage compartment floor (Subgroup 12)
- 41 12 535 - Replacing complete rear trunk floor (tail panel removed) (Z3)
wheel wells (Subgroup 14)
- 41 14 020 - Replacing front left wheel arch (Z3)
- 41 14 172 - Replacing rear inside left wheel arch (Z3)
side frame and door pillars (Subgroup 21)
- 41 21 040 - Removing and installing/replacing trim for cover on left or right side member (Z3)
- 41 21 510 - Replacing front left door pillar (front side panel removed) (Z3)
dash cowl (Subgroup 32)
- 41 32 005 - Replacing left or right sides of windshield (without finisher strip on windshield) (Z3)
- 41 32 010 - Replacing complete windshield (without finisher strip on windshield) (Z3)
fromt trim panel (Subgroup 33)
- 41 33 040 - Replacing front panel (Z3)
rear trim panel (Subgroup 34)
- 41 34 041 - Replacing tail panel (Z3)
side panels (Subgroup 35)
- 41 35 000 - Removing and installing/replacing front left or right side panel (Z3)
- 41 35 101 - Replacing rear left side panel (Z3)
front side doors (Subgroup 51)
- 41 51 080 - Removing and installing left or right front door
front lid (Subgroup 61)
- 41 61 ... - Adjusting hood lid to fit (Z3)
rear lid (Subgroup 62)
- 41 62 000 - Installing and removing trunk lid (Z3)
- 41 62 014 - Adjusting trunk lid to fit (Z3)

Body Equipment (ROADST) (Main Group 51)

Seats (Main Group 52)

Hood (ROADST) (Main Group 54)

General Electrical System (Main Group 61)

Instruments (Main Group 62)

Lights (Main Group 63)

Special equipment (Main Group 65)

NOT DONE YET!

manual antenna (Subgroup 21)
- 65 21 020 - Removing and installing/replacing rear antenna (Z3 Roadster)

Equipment and accessories for body (Main Group 72)

NOT DONE YET!

airbag generator/airbag unit for pass. (Subgroup 12)
- 72 12 000 - Removing and installing/replacing airbag module on passenger side (Z3 roadster)
- 72 12 010 - Removing and installing/replacing airbag module in front door, left or right (Z3)